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Logo BPI-SimServ, firmy zajmującej się modelowaniem i symulacją procesów technologicznych
Three-dimensional visualization of a metal part with an overlaid simulation mesh of a technological process

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Cost reduction and quality improvement in metal forming

 

Thanks to modeling and numerical optimization

Unlock your company's potential with state-of-the-art manufacturing process modeling and simulation solutions. By visualizing and optimizing every step, we enable your company to increase productivity, reduce costs and maintain an edge in the competitive marketplace 


Manufacturing digital twins

 

Modeling of full technological chains, taking into account the relationship between the various operations and their mutual influence. 


Materials testing

 

Support of material engineering experts and coordination of material properties research


Process modeling 

 

We offer manufacturing problems solving assistance utilizing analytical approach and numerical simulations of manufacuting operations

We offer a wide range of modeling services for manufacturing processes, both in terms of metal alloying processes as well as their heat treatment, machining and casting processes.

 

Among other things, we analyze phenomena related to solidification of metal alloys, phase transformations in the solid state, static and dynamic recrystallization, distribution of forces and deformations during cutting, supporting our clients at every stage of design and improvement of selected operations and complete technological processes. 

Solutions for Industry

 

We support manufacturing companies in improving their manufacturing processes by applying modern computational methods and technological expertise of our engineers

Visualization of a metal forming process with analysis of material flow and distribution of technological parameters

Explore DEFORM

Explore the capabilities of DEFORM software,

available licenses, implementation, training, and technical support.

DEFORM distribution, implementation, and training

 

We provide DEFORM software for companies, universities, and R&D teams, supporting clients in selecting the right license, implementing the system, and using the tool in everyday engineering applications. As a DEFORM3D partner, we help choose a solution tailored to the project’s needs, launch the working environment, plan the first analyses, and provide DEFORM technical support and DEFORM training for the team.

 

   DEFORM distributor in Poland

   DEFORM commercial license
   DEFORM academic license
   DEFORM training

   DEFORM technical support

Advanced material and
process analyses

 

   Microstructure modeling

   Tools life analysis
   Casting processes
   Metal extrusions

Simulation of forming and machining operations

 

   Hot and cold forging

   Heat Treatment
   Machining
   Sheet Forming

Scope of services

 

Wide range of modeling services for manufacturing processes

Collaboration

Improve quality and

reduce the costs of your processes

Step 5: Further collaboration

 

Ongoing support, optimization, DEFORM implementation, training, and grants.

Step 4: Results and recommendations

 

A final report containing answers to the questions asked and specific recommendations.

Step 3: Project execution

 

A numerical model in DEFORM. Simulations, analysis, iterations.

Step 2: Needs analysis and offer

 

A tailored offer including scope, schedule, and price.

Step 1:  Free initial consultation

 

An online meeting. A focused discussion about the process, material, and problem.

   Science and research:

 

  • Technical universities, research institutes, and grant teams — DEFORM educational licenses, collaboration in R&D projects, and computational support.

   Industry:

 

  • Forging plants and metal forming facilities - die optimization, forging parameter optimization, defect reduction, and extended tool life.

  • Heat treatment plants - modeling of hardening, carburizing, and tempering; prediction of hardness and stresses, hardening cracks and distortions, and microstructure.

  • Automotive and aerospace - optimization of critical component manufacturing, such as gears, shafts, landing gear struts, heat-resistant and creep-resistant superalloys, metal powder sinters, welded sheet metal assemblies, and more.

  • Tool manufacturers - die life analysis and geometry optimization.

  • Machining departments - simulation of temperature, cutting forces, chip shape and chip breaking, minimization of part deformation, and design of the optimal machining sequence.

Who our offer and collaboration are for

 

We support forging plants, heat treatment, machining, automotive, aerospace, and research projects.

 

BPI-SimServ primarily supports manufacturing companies processing metals that want to make better technological decisions faster and at a lower cost than through trial and error. We also work with technical universities.

Logo BPI-SimServ, firmy zajmującej się modelowaniem i symulacją procesów technologicznych

WE HAVE NO OFFICE!

 

We work fully remotely from various locations in Poland and, if necessary, at the client’s premises.

 

We invite you to meet us in person in Rzeszów or Warsaw by appointment anywhere in the world.

COMPANY DATA


BPI-SimServ sp. z o. o. 

ul. Lubelska 15A/223

35-241 Rzeszów

 

NIP: 5170456026

KRS: 000115580

BPI-SimServ. All rights reserved. 

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CONTACT


contact@bpi-simserv.com
+48 507 201 401

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ACCOUNT NUMBERS


PLN 42 1870 1045 2078 1085 1148 0001

EUR 85 1870 1045 2078 1085 1148 0003